Intermittent bonded ribbon production line explained
Equipment for producing rollable formats in optical-fiber manufacturing is provided by Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. This setup is designed for 12- and 16-fiber ribbons, allowing buyers to compare its capacity against their planned product range. Its split-type construction may also affect factory space and installation requirements.
SZ Stranding Line SZ Stranding Line Fiber Coloring Machine
For this specific production line, the specified construction speed is 600 m/min. The process combines fiber pay-off, gathering and guiding, intermittent resin dispensing, UV-LED curing, visual monitoring, capstan pulling, and take-up. When assessing suitability, the entire process matters rather than speed alone.
Factory utilities, reel requirements, available floor space, and installation conditions should be reviewed before purchase. Request the supplier’s documentation package and confirm that the system matches your cable design and operating needs. Addressing these details in advance may limit setup delays and support a smoother start.
Main Takeaways
- Designed for rollable 12- and 16-fiber formats.
- Listed speed: 600 m/min for this equipment.
- Uses a split-type construction.
- Includes curing, monitoring, pulling, and take-up stages.
- Before purchasing, verify utilities, reels, installation requirements, and supplier documentation.
Intermittent Bonded Ribbon Production Line
Examine The Intermittent Bonded Ribbon Production Line
Three mold groups help form rollable IBR formats by positioning fibers for small adhesive dots. Operators can adjust the mold position from 0 to 15 mm to maintain consistent spacing and shape.
Make Rollable Fiber Ribbons Using Precision Bonding
The machine is fed by a 16-spool pay-off, and guide rollers with U-shaped grooves help maintain the organization of each strand. Hard-anodized roller surfaces promote steady contact during processing. The adjustable valve arrangement supports 12F and 16F layouts, using 5+5+1 valves for 12 fibers or 5+5+5 for 16. Confirm the required tension control settings with the supplier for your cable design.
Run 12- And 16-Fiber Configurations At Up To 600 m/min
The stated construction speed is up to 600 m/min. The listed reel dimensions, Φ236 mm × Φ25.4 mm × 108 mm and Φ267 mm × Φ25.4 mm × 180 mm, correspond to pay-off reel options holding 25.2 km or 50.4 km of fiber. T-type and fiber-optic take-up reels are also offered for this system. Assess whether reel capacity suits your operating needs and anticipated changeover time.
Examine The Production Line’s Main Equipment And Controls
Tension, resin placement, and UV exposure must work together to deliver reliable output. Operators can use the system to align settings with the needs of their cable design and fiber ribbon.
Coordinate Fiber Tension, Resin Dispensing, And UV-LED Curing
Electro-pneumatic adjustment is used for each pay-off unit. Through the interface, operators set adhesive-dot spacing and counts while dispensers work individually or in linked groups.
Before UV-LED post-curing, three pre-curing ovens serve the mold groups. Ask the supplier to check resin compatibility and the relevant operating conditions.
The Siemens PLC and touchscreen show lamp current and oven temperature, generate alarms, and support preset lengths. Before purchase, review cabinet requirements and power supply needs.
| Stage | Technical Specification | Buyer verification |
| Tension of fibers | Pay-off tension: 0.4 to 2 N with ±0.02 N; capstan tension: 50 to 500 g with ±5 g accuracy | Align settings with cable requirements |
| Resin dispensing | Independent or linked units; set adhesive-dot spacing and count | Check interface configuration |
| Curing With UV-LED | Three 800 W pre-curing ovens; one 6 kW post-curing oven; 395 nm ± 3 nm; at least 85% cure under stable, high-speed conditions | Confirm resin compatibility |
| Process monitoring | Siemens S7-1200 or S7-1500 PLC; 10.4-inch touchscreen; live lamp current and oven temperature, alarms, preset lengths | Verify cabinet and power supply requirements |
Prepare Line Configuration, Installation, And Operating Conditions
Prepare a designated area before the equipment arrives. An enclosed, clean, dry, draft-free space is required for the optical fibre system. Keep the temperature from 15°C to 25°C, with humidity no higher than 85%. These conditions help protect fiber equipment and maintain precision during operation.
With your facilities team, check site utilities, available electrical capacity, cabinet space, and cable design. Nitrogen at 7 bar with 99.99% purity and compressed air at 6 bar are specified for the system. The electrical supply must be three-phase, five-wire, and 380 V ±10%.
- Allow space for the cabinet, components, resin, and access to service parts. Verify temperature settings and tension control before startup.
- Account for the specified reel size of Φ410 mm × Φ50.8 mm × 391 mm. Reels of up to 30 kg can be supported by the take-up unit.
- Include the main power feed-in cable in your site plan. The equipment package does not include connection cables and cable trays.
Before ordering, verify the supply scope, reel types, and installation requirements. Reviewing these items may reduce setup time and avoid subsequent delays. Ask the supplier to verify settings for your fiber and cable design, including lamp accuracy and operating conditions. A clear plan helps the production system start more smoothly.
Request Pricing For A Ribbon Production Solution Tailored To Your Needs
Manufacturers seeking rollable 12- or 16-fiber formats can evaluate this line at its stated speed of 600 m/min. Share details of your fiber layout, output targets, cable requirements, reel preferences, and factory conditions to request a quotation.
Confirm that the proposed system includes the 16-spool pay-off, UV-LED curing arrangement, take-up capacity, and relevant options. Examine the included components, dispensing-head options, unit functions, and cable design prior to ordering.
The documentation list covers operating and maintenance manuals, a general layout drawing, electrical schematics, and a wear-parts list. Reviewing these documents can clarify setup time and future service requirements.
For pricing and configuration details matched to your production plan and site utilities, contact Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. Verify the supply scope and replacement parts before purchase.